The production part approval process ppap is a framework of requirements used in the automotive supply chain to establish confidence in suppliers and their manufacturing processes the purpose of the ppap is to ensure that the customers design has been understood by the supplier and to prove that the supplier is capable of producing parts that meet all the requirements consistently. Advanced product quality planning apqp elements subject. Advanced product quality planning apqp based on the aiag advanced product quality planning and control plan reference manual. Documentation for all requested elements in accordance with the. Submit on required product, parts, products or components. Production part approval process ppap is a component of advance product quality planning apqp developed by the automotive industry action group aiag includes fmea and control plan both as key tools of apqp and a subset of ppap apqp is an integrated system for anticipating possible modes of failure, eliminating them in the design and production planning. Advanced product quality planning apqp is a structured method for defining and executing the actions necessary to ensure a product satisfies the customer. Advanced product quality planning and control apqp second edition apqp second edition advanced product quality planning and control plan these line lengths should be adjusted based on length of the title. An output of apqp is the production part approval process ppap. Introduction to production part approval process ppap production part approval process ppap defines generic requirements for production part approval. The purpose of ppap is to determine if all of alto shaams engineering design records and specification requirements are properly understood by the supplier, and that the. Advanced product quality planning apqp is a framework of procedures and techniques used to develop products in industry, particularly in the automotive industry. Apqp aims at defect free product in a short cycletime and avoid frequent changes in product design and or production process. Action plan product process assumptions product reliability studies product process characteristics cross functional team members design fmea design verification plan and report design fmea checklist design information checklist new equipment tooling and equipment checklist.
Prd phases are concept, definition, design, validation, launch, close. Aiag apqp phases are planning, product design, process design, validation, production. The launch of the first apqp manual was in june 1994. In this graph we can see the phases and main activities of apqp. Enables a company to leverage the apqp process to drive quality improvements into product design and manufacturing. This manual provides general guidelines for implementing apqp at all phases of new product and services development, from concept to launch. To produce, on schedule, the initial volume production samples. Ms has the authorization to inspect all product and process related documents regarding design or production of the product in the manner of analysis.
Advanced products quality planning apqp solutions for automotive supply chain overview the apqp solution provides an efficient way to maintain compliance to standards by managing a companys advanced product quality planning process and documents. Apqp was originated to provide a common, standardized process for planning, developing and communicating the requirements and status of new products and services between. Advanced product quality planning apqp is a structured. Hecker holds a degree in mechanical engineering, tuv auditor din iso 9001 certificate, and ecoauditor. Advanced product quality planning apqp training for beginners. Advanced product quality planning apqp operational. Apqp is crossfunctional planning and execution to produce product that fully meets the customers expectations the first time. Worlds best powerpoint templates crystalgraphics offers more powerpoint templates than anyone else in the world, with over 4 million to choose from. Apqp cp qfd advanced product quality planning control plan quality function deployment advanced product quality planning benefits to direct resources to satisfy customer to promote early identification of required changes to avoid late changes to promote a quality product on time at the lowest price advanced product quality planning stages organize the team define the scope team to team. Ppt production part approval process ppap powerpoint. The goal of product quality planning is to facilitate communication with everyone involved to assure that all required steps are completed on time. This form encompasses questions from the aiag advanced product quality planning and borgwarner supplier manuals. Advanced product quality planning apqp is a structured process aimed at ensuring customer satisfaction with new products or processes.
Advanced product quality planning apqp requirements 5. Also reference apqp activities and minimum submission elements for all a risk, b risk and other identified components. Avoid confusion or misinterpretation of automotive requirements with a clear understanding of advanced product quality planning apqp and how it relates to iatf 16949 run stepbystep through apqp and learn about the fca, ford motor co. It was developed by aiag the automotive industry action group and it is an important part of their comprehensive advanced product quality planning apqp approach. Henning heckers expertise in the field of quality management includes being an apqp ppap expert as quality engineer in the automotive industry, industrial safety specialist, and consultant ims. The purpose of the advanced product quality plan apqp process is for seller to produce a product quality plan to support development of a product and ensure ontimeonquality delivery with zero defects to buyer. Our new crystalgraphics chart and diagram slides for powerpoint is a collection of over impressively designed datadriven chart and editable diagram s guaranteed to impress any audience. Run stepbystep through apqp and learn about the fca, ford motor co. A crossfunctional team cft composed of engineering, manufacturing, quality, procurement, and distribution professionals performs an apqp to ensure that products meet. Advance product quality planning is a structured method of defining and establishing the steps necessary to assure that a product satisfies the customer. All submissions must be received two weeks prior to the ppap due date. Apqp or advanced product quality planning is a structured method of defining and establishing the steps necessary to ensure that a product satisfies the customer.
Ts core tools, ppap, spc, sqc, fmea, apqp, msa, control plan. Supplier production part approval process ppap manual. Throughout the training there are exercises and upon completion of the content, learners complete the fundamentals of apqp challenge that tests their understanding of the material. Theyll give your presentations a professional, memorable appearance the kind of sophisticated look that todays audiences expect. Advanced product quality planning and control plan. Production part approval process ppap is a component of advance product quality planning apqp developed by the automotive industry action group aiag includes fmea and control plan both as key tools of apqp and a subset of ppap apqp is an integrated system for anticipating possible modes of. It is similar to the concept of design for six sigma dfss according to the automotive industry action group aiag, the purpose of apqp is to produce a product quality plan which will support development of a product or service.
Apqp has existed for decades in many forms and practices. The program requires the use of standard quality tools, such as fmea, spc, ppap, and comprehensive control plans for effectiveness. Ppap and apqp cannot be separated, as ppap documents are the result of. If so, share your ppt presentation slides online with. The customer confidence of quality planning is achieved by demonstrating the process as defined in production part approval process ppap. Effective product quality planning depends on a companys top managements commitment to the effort required in meeting customer specifications. Production part approval process standard used to formally reduce risks prior to product or service release, in a team oriented manner using well established tools and techniques initially developed by aiag auto industry action group in 1993 with input from the big 3 ford. The supplier should email a single pdf file consisting of the entire submission.
Either you have some work to do in response to a cummins ppapapqp or you want to create an scr. The fundamentals of apqp training online walks learners through all phases of the apqp process beginning at phase 0 and ends with a lesson on control plans. Introduction to production part approval process ppap. Chart and diagram slides for powerpoint beautifully designed chart and diagram s for powerpoint with visually stunning graphics and animation effects. Learn more about complex documentation processes by completing the lesson titled documentation for pm apqp ppap processes. Apqp pricing the benefits of the apqp or control plan would be a reduction in the complexity of products quality planning for the customers and organizations, and a means for organizations to easily communicate product quality planning requirements to suppliers. Youll learn more about these different item types in section 3. Apqpnpd workload, product safety, qms complexity, qms maturity, and product q uality and ontime delivery performance the project is currently in the validation phase. Originally referred to as advanced quality planning aqp, apqp is used by progressive companies to assure quality and performance through planning. Advanced product quality planning process and documents. A sampler apqp would look like this 2011apqp000101. Cqmsppap metricstream emails and assignments there are generally two reasons for signing in to ppapmetricstream.
Advanced product quality planning apqp is a defined process used for introducing a new product in the market or incorporating changes in the product after its release. Supplier apqp training advanced product quality planning is the property of its rightful owner. Qualified laboratory documentation control plan part submission warrant psw r r s s r s s s s appearance approval report, aar s s s r if. Production part approval process ppap requirements. Objectives understand the apqp process identify the inputs outputs of the 5 apqp phases understand apqp as a methodology for new product development. Automated three click process document creation builds fmeas and control plans in minutes, not hours.
Ppt supplier apqp training advanced product quality. The benefits of the apqp or control plan would be a reduction in the complexity of products quality planning for the customers and organizations, and a means for organizations to easily communicate product quality planning requirements to suppliers. The ppap is aimed at ensuring consistency of product quality in regular lots as demonstrated at sample pre launch stage. The purpose of this meeting is to ensure a common understanding of the total requirements of the partmaterials procured and proper communication and buyin is established between borgwarner and the supplier. Advanced product quality planning apqp is a structured process aimed at.
This document does not contain any export regulated technical data. Scribd is the worlds largest social reading and publishing site. Dfmea, pfmea, ctq, special characteristics, control plan, spc along with ongoing feedback assessment and corrective action. This reference manual contains guidelines that support the requirements as described in isots 16949 and applicable customerspecific requirements. Winner of the standing ovation award for best powerpoint templates from presentations magazine. Supplyon executive summit guenter pilch 15apr2008 page 1 presentation outline 30 min stmicroelectronics short company profile apqp principles apqp advanced product quality planning quality vs. Advanced product quality planning apqp based on the aiag advanced product quality planning and control plan reference manual presented by dr.
Fundamentals of apqp training qualitytrainingportal. It is similar to the concept of design for six sigma dfss. Advanced product quality planning apqp is a process developed in the late 1980s by a commission of experts gathered around big three us automobile industry. It improves process efficiency and tracking and reduces administrative burden required to comply with the apqp process. Standardizes your fmea and documentation across the enterprise. The lines should be adjusted from the center out to the edges, and be of identical length. Production part approval process ppap is a component of. Production part approval process ppap assessment ppap submission assessment the following general criteria and element specific are developed to drive detail for robust submissions and assessment. Advanced product quality planning and control plan product code. Avoid confusion or misinterpretation of automotive requirements with a clear understanding of advanced product quality planning apqp and how it relates to iatf 16949. Apqp provides a structure for planning, defining, and completing necessary activities to produce products that are ontarget for customer needs and expectations. Learn more about complex documentation processes by completing the lesson titled documentation for pmapqpppap processes.
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